Improving fuel economy one vehicle at a time

We spoke about lightening driveline components to increase fuel economy in the driveline section. Another benefit to reducing weight in the rotating components of the vehicle is quicker acceleration and increased power. Driveline components such as the driveshaft, differential gears, flywheel, and axles all rotate in an effort to propel a car forward. The heavier or more massive these objects become, the more difficult it is to accelerate them. It robs more horsepower to rotate a heavy object than a lighter one.
Reducing weight in any of these driveline components can greatly improve vehicle acceleration and quarter mile times. This is the reason so many LT1 and LS1 engine Camaro and Firebird owners who race at the track have made the modification of a lightened aluminum flywheel. By replacing their stock steel unit with an aluminum one they save anywhere from 7 to 20 pounds of weight in their driveline. Improvements with this mod have been shown to yield up to half a second improvement in their quarter mile times!
There is more than one type of lightened
driveshaft to choose from when modifying your vehicle. Most factory units are
made of cast iron or steel. Aluminum and carbon fiber shafts make a great
lightweight upgrade. Not only do they reduce weight in the driveline, the carbon
fiber more so than the aluminum, but they also provide additional benefits. For
example carbon fiber drive shafts have the ability to absorb a
Lightweight aluminum axles and wheels can contribute to a lighter driveline as well. In fact many stock factory vehicles are now using aluminum rims in their designs for weight reduction. Lightweight axles are a little harder to come by and not used often. They can be quite expensive and difficult to find for a specific make and model of vehicle. However some companies make custom units to fit your needs. One of the drawbacks to using aluminum wheels or axles however, is that they have an easier ability to become damaged in an accident.
Personal Experience
At MPGEnhance we have tested a lightened aluminum driveshaft and flywheel in a late 90’s LT1 motor Firebird. The flywheel we installed was 7 pounds lighter than our stock flywheel. The difference in performance and acceleration was phenomenal! The flywheel modification provided a much more pronounced effect than the aluminum driveshaft especially in lower gears, 1st, 2nd and 3rd. We do not have any dyno results or before and after quarter mile time runs.